Rob Hoyt told me about this when I was up in Seattle in November:
BOTHELL, WA., 17 March 2016 – NASA has announced that its Small Business Innovation Research (SBIR) Program has selected Tethers Unlimited, Inc. (TUI) for award of a Phase II contract to develop “Customizable, Recyclable ISS Packaging” (CRISSP). CRISSP is a suite of recyclable packaging materials, such as bags, bubble-wrap, and 3D-printed containers that are designed to cushion and protect equipment and supplies during launch to the International Space Station (ISS) and then be processed into 3D printer feedstock to support in-space manufacturing of tools, satellite components, and replacement parts.
TUI creates its patent-pending CRISSP materials using high-performance plastics that are chosen based upon their safety for use in space missions, their ease of recycling, and their suitability for use in 3D printing. “One really exciting aspect of the project is that 3D printing has enabled us to build novel vibration damping features into CRISSP,” said Dr. Rachel Muhlbauer, Principal Investigator on the SBIR effort. “Our Phase I effort demonstrated the ability of the CRISSP materials to absorb launch vibrations up to ten times better than traditional foam packaging materials, and the Phase II effort will develop and qualify a process for rapidly designing and manufacturing protective packaging that is customized for each payload.” To recycle CRISSP materials aboard the ISS, NASA will use TUI’s Positrusion™ Recycler, a suitcase-sized system that safely and automatically processes plastic waste into very high-quality filament for 3D printers.
“We are very excited to continue collaborating with NASA Marshall Space Flight Center’s In-space Manufacturing Project to develop a sustainable in-space manufacturing ecosystem for the ISS and future manned missions,” said Dr. Rob Hoyt, TUI’s CEO and Chief Scientist. “A typical cargo mission to the ISS carries about 25 pounds of packaging material. Currently, that’s 25 pounds of waste they have to dispose of. But with launch costs around $10,000 per pound, that material is worth roughly a quarter million dollars. The combination of CRISSP packaging materials and our Positrusion Recycler will enable NASA to transform this waste on the ISS into valuable feedstock to help manufacture and operate the next generation of exploration systems.”
Just think if the money being wasted on the giant rocket was going to more of this sort of thing.